Ignite 3" Turbo-Back Exhaust System - Ford PX / PX2 Ranger 2.2L (2011-2016)

Designed, engineered and manufactured at the Ignite facility in Sunbury, Victoria. The 3" turbo-back system for the Ford PX / PX2 Ranger 2.2L is purpose-built for the Ford Duratorq TDCi (ZSD-422) 4-cylinder diesel - every bend, flange and hanger is dimensioned to the OEM exhaust layout so the system bolts straight to factory mounting points.

How It's Made

  • Pipework: CNC mandrel-bent 3" (76mm) tubing for consistent internal diameter through every bend
  • Flanges: 10mm thick laser-cut plates for sealing surface flatness and long-term durability
  • EGT provision: 1/8" NPT pyrometer boss pre-fitted for exhaust gas temperature monitoring
  • Hangers: Heavy-duty laser-cut hanger brackets matched to factory mount locations
  • Origin: Made in Australia

Specifications

  • System type: Turbo-back
  • Pipe diameter: 3" (76mm)
  • Pipe construction: CNC mandrel-bent
  • Flange plates: 10mm laser-cut
  • EGT boss: 1/8" NPT
  • Hanger brackets: Heavy-duty laser-cut
  • Country of manufacture: Australia (Sunbury, VIC)

Material Options

  • Aluminised steel - cost-effective OEM-equivalent option. Backed by a 2-year warranty.
  • 409 grade stainless steel - higher corrosion resistance for longer service life in Australian conditions. Backed by a 10-year warranty.

Configurations

Refer to the [[link: Exhaust Sounds Hub]] for tone comparisons across configurations.

  • Cat / Hotdog
  • Cat / Muffler
  • Cat / Pipe
  • Cat / Diff Dump Pipe
  • No Cat / Hotdog
  • No Cat / Muffler
  • No Cat / Pipe
  • No Cat / Diff Dump Pipe

Fitment

  • Vehicle: Ford PX / PX2 Ranger
  • Engine: 2.2L turbo diesel, Ford Duratorq TDCi (ZSD-422) 4-cylinder
  • Years: 2011-2016
  • Cab styles: Single Cab / Dual Cab / Extra Cab
  • DPF status:
  • Transmission:
  • Cross-fitment:

Installation

Engineered to factory exhaust layout - no ECU remapping or dyno tune required. Refer to the [[link: fitting instructions PDF]] before commencing.

Install best practice:

Warranty

  • 409 grade stainless steel: 10-year manufacturer warranty
  • Aluminised steel: 2-year manufacturer warranty

This manufacturer warranty is provided in addition to your rights under the Australian Consumer Law.

Off-road notice: "No Cat" configurations are sold for off-road and racing use only and are not legal for use on public roads in Australia.

SKU 2.2pxrangerignite
Brand IGNITE Exhausts
Shipping Weight 20.0000kg
Shipping Width 0.250m
Shipping Height 0.390m
Shipping Length 1.130m
Shipping Cubic 0.110175000m3

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  1. Remove rear tail pipe and muffler assembly from the vehicle.   
  2. Remove centre connecting pipe from the vehicle.
  3. Remove turbo dump pipe heat shield.
  4. Remove catalytic converter from vehicle. Hint: Access lower turbo nut through the RHS wheel arch.
  5. Remove turbo nuts/bolts and replace with providing studs M10x1.5, nuts M10x1.5. Some will need two replaced as some may only need one replaced.
  6. Insert the supplied EGT plug into the turbo dump pipe.     
  7. Fit the turbo dump pipe to the turbo outlet flange using the three supplied M10x1.5 nuts. Tighten all 3 nuts.
  8. Fit the connecting pipe to the to the turbo dump pipe and tighten finger tight with the supplied 3/8 UNC nuts.
  9. Fit the second connecting pipe to first connecting pipe with the integrated hanger mount aligning with the rubber hanger located on the side of the chassis, tighten finger tight with the supplied 3/8 UNC nuts.
  10. Fit the pipe only/resonator or muffler section to the connecting pipe and tighten finger tight with the supplied 3/8 UNC nuts. (Fit diff pipe section in the same format if that’s what you purchased and then continue with step 12)
  11. Fit the tailpipe to the pipe only/resonator or muffler section and tighten finger tight with the supplied 3/8 UNC nuts.
  12. Check over exhaust making sure everything is aligned and then tighten all bolts and nuts from the front to back of the vehicle. If you have any fitting/alignment issues, please call 1300 142 000 as soon as possible to avoid damaging the exhaust system.
  13. Enjoy your IGNITE exhaust!